Counter & Stacker
The Counter & Stacker is designed to automatically receive baked flat bread from the cooling line, count the loaves, and stack them according to the operator’s selected setting.
It provides a fully automated counting and stacking stage that improves handling efficiency at the end of the production process.
Built as a smart and hygienic bakery solution, the machine is available in multiple versions to suit different production line layouts and row configurations.
Automatic Counting and Stacking Before Packing
The machine automatically takes the bread from the cooling line and organizes it into counted stacks based on the operator’s input.
It allows the required number of loaves in each stack to be defined easily, and that setting can also be changed during operation.
This makes the unit an important final handling stage before the bread is transferred to the bagger or packing station.
Role in the Production Process
The Counter & Stacker sits after the cooling conveyors, where baked loaves must be organized into manageable and repeatable stack quantities before bagging.
Its role is to automate the end-of-line counting and stacking stage, helping create a smoother transition from cooling to final packing.
Key Functional Advantages
Automatic Bread Receiving
Automatically receives the bread directly from the cooling line for continuous downstream handling.
Adjustable Stack Count
The number of loaves in each stack can be defined easily and changed during machine operation.
Integrated Stacking System
Equipped with dedicated counting and stacking functions for organized end-of-line product handling.
Loaf Alignment Flaps
Includes loaf alignment flaps that can be adjusted easily based on loaf size.
Anti-Jamming Synchronization
Uses a smart delivery synchronization system designed to prevent jamming of stacks.
Flexible Transfer to Bagger
The transporting belt to the bagger can be designed as angled or straight according to available space and site requirements.
Suitable for End-of-Line Flat Bread Handling
This machine is suitable for flat bread production lines that require automatic loaf counting, stacking, and transfer to bagging after the cooling stage.
Chapatti
Suitable for chapatti lines requiring automatic counting and stacking before bagging.
Tortilla
Supports tortilla production workflows where cooled loaves must be organized into counted stacks.
Flat Bread
Used in flat bread operations that need efficient and hygienic end-of-line stacking and transfer to packing.
Machine Specifications
The following configurations reflect the versions listed for this counter and stacker.
| Parameter | Specification |
|---|---|
| Available Versions | Single Row |
| Available Versions | Double Rows |
| Available Versions | Triple Rows |
| Available Versions | Four Rows |
| Stack Quantity Setting | Defined by operator input and adjustable during operation |
| Transfer to Bagger | Angled or straight design depending on demand and available space |
Final machine configuration depends on the row arrangement of the production line, the required stack count, and the available packing area layout.
Production Lines Using This Machine
This counter and stacker is used in flat bread production workflows where cooled loaves must be counted, stacked, and transferred efficiently to the bagging stage.
Chapatti Production Line
Supports counted loaf stacking and transfer to bagging in chapatti production.
Tortilla Production Line
Suitable for tortilla lines requiring automatic end-of-line counting and stack organization.
Flat Bread Production Line
Integrates into flat bread systems where stacks must be formed accurately before final packing.
Request More Information About This Machine
Tell us about your line configuration, stack quantity needs, and packing layout. Our team can help you choose the right counter and stacker setup for your operation.
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