Kaak, Breadsticks & Grissini machine
The EXTRA FOUR Kaak & Grissini Machine is an automated production solution designed for forming and depositing different types and sizes of breadsticks directly onto trays. Trays are fed into the machine automatically and positioned one after another for continuous, organized production.
The machine uses hard-chrome-coated or aluminum cylinders and interchangeable forming molds to produce both thin and thick breadsticks. A high-precision stainless steel blade, operated through an electro-pneumatic cutting system, cuts the product to the required length, while the dough-portioning unit distributes a balanced quantity of sesame when needed.
A programmable touch-screen control system with PLC and inverters allows operators to store and recall different breadstick sizes and production settings. Supplied with molds for thin and thick products, as well as flat and curved trays, the machine is suitable for producing sesame kaak, plain grissini, seasoned breadsticks, and similar baked snack products.
Perfectly sized Kaak & Breadsticks
The EXTRA FOUR Kaak & Grissini Machine automatically forms and deposits dough into uniform breadsticks according to the selected product dimensions. Interchangeable forming molds and durable hard-chrome-coated cylinders allow the machine to process both thin and thick products, including kaak, grissini, breadsticks, and similar baked snacks.
After forming, a high-precision stainless steel blade cuts the continuous dough strands to the programmed length. The blade is controlled by an accurate electro-pneumatic cutting system, helping maintain clean cuts, consistent product dimensions, and an organized arrangement on each tray.
A PLC-based control system with a programmable touchscreen and inverters manages the machine settings and operating sequence. Operators can store different product sizes and preferences, then recall the appropriate program when changing between thin breadsticks, thicker kaak, sesame products, or other configurations.
How it is engineered
Flat or curved 600 × 400 mm trays are automatically introduced into the machine and selected one after another for continuous production. As each tray reaches the depositing position, the dough is portioned, passed through the selected forming mold, cut to the required length, and arranged directly onto the tray. When required, the integrated depositing unit distributes a controlled quantity of sesame over the dough before heading to the forming moulds.
Once filled, each tray exits the forming section and is replaced by the next tray in sequence, creating a smooth and repeatable production flow. The prepared trays can then proceed to proofing or directly to baking, depending on the recipe and product type, while the automated tray handling and stored production programs reduce manual intervention and support consistent output.
Key Operational Features
Automatic Tray Feeding
Automatically feeds and positions 600 × 400 mm trays one after another for an organized and continuous production cycle.
Interchangeable Forming Molds
Supplied with molds for thin and thick products, allowing the machine to produce different types of kaak, grissini, and breadsticks.
Precision Cutting System
A stainless steel blade with electro-pneumatic operation cuts the dough strands cleanly and consistently to the selected length.
Controlled Sesame Distribution
The integrated depositing unit applies a balanced quantity of sesame to the dough for more uniform product coverage.
Programmable Touchscreen Control
The PLC and touchscreen system stores product sizes, settings, and operating preferences for faster product changeovers.
Heavy-Duty Hygienic Construction
Robust stainless steel construction, food-contact components, and industrial controls support reliable operation in professional bakery environments.
Suitable Bakery Applications
This machine is suited to bakery environments that require dependable performance and integration with industrial production workflows.
Published Machine Data
The published page provides the main operating and construction details. Final technical data can be adjusted according to the selected model and bakery setup.
Final model choice and material configuration should be confirmed according to the required application and bakery setup.
Production Lines Using This Machine
This machine can be connected to bakery setups where this production stage is required.
Request More Information About This Machine
Tell us about your product type, requirements, and preferred machine configuration. Our team can help you identify the right setup for your bakery operation.
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